John Deere 9410, 9510 and 9610 (SN: 675201-) Combines Service Repair Manual (TM1701)

John Deere 9410, 9510 and 9610 (SN: 675201-) Combines Service Repair Manual (TM1701)

Illustrated factory Repair Manual for John Deere Combines Models 9410, 9510 and 9610.

This manual will assist you in assembling, disassembling, and repairing for your combine.
You can use a Windows, Mac, or Android device to view this manual. You only need to have a PDF reader installed.

Covered Models:
   9410 (SN: 675201-)
   9510 (SN: 675201-)
   9610 (SN: 675201-)
Table of Contents:
   Introduction
      Foreword
   General
      RECOGNIZE SAFETY INFORMATION
      UNDERSTAND SIGNAL WORDS
      HANDLE FLUIDS SAFELY—AVOID FIRES
      PREVENT BATTERY EXPLOSIONS
      PREPARE FOR EMERGENCIES
      PREVENT ACID BURNS
      AVOID HIGH-PRESSURE FLUIDS
      PARK MACHINE SAFELY
      SUPPORT MACHINE PROPERLY
      WEAR PROTECTIVE CLOTHING
      SERVICE MACHINES SAFELY
      WORK IN VENTILATED AREA
      ILLUMINATE WORK AREA SAFELY
      REPLACE SAFETY SIGNS
      USE PROPER LIFTING EQUIPMENT
      SERVICE TIRES SAFELY
      AVOID HARMFUL ASBESTOS DUST
      WORK IN CLEAN AREA
      PRACTICE SAFE MAINTENANCE
      USE PROPER TOOLS
      DISPOSE OF WASTE PROPERLY
      USE ADEQUATE SERVICE FACILITIES
      LIVE WITH SAFETY
      IDENTIFICATION PLATES
      COMBINE IDENTIFICATION NUMBER
      ENGINE SERIAL NUMBER FOR 9410 COMBINES
      ENGINE SERIAL NUMBERS FOR 9510 AND 9610 COMBINES
      HYDROSTATIC DRIVE UNIT PUMP
      HYDROSTATIC DRIVE UNIT MOTOR
      RIGHT CAM LOBE FOUR-WHEEL DRIVE MOTOR
      LEFT CAM LOBE FOUR-WHEEL DRIVE MOTOR
      ENGINE GEARCASE
      TRANSMISSION
      CAB
      OPERATING SPEEDS
      GROUNDS SPEED (FAST IDLE)
      GROUND SPEEDS (FAST IDLE)
      TURNING RADIUS
      SPECIFICATIONS—9410 COMBINES
      SPECIFICATIONS—9510 COMBINES
      SPECIFICATIONS—9610 COMBINES
      DIMENSIONS
      DIMENSION REFERENCE POINTS
      UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
      METRIC BOLT AND CAP SCREW TORQUE VALUES
      O-RING BOSS FITTING TORQUE CHART
      FLAT FACE O-RING SEAL FITTING TORQUE CHART
      SAE FOUR BOLT FLANGE FITTING TORQUE CHART
      PREVENT HYDRAULIC SYSTEM CONTAMINATION
      CHECK OIL LINES AND FITTINGS
      TUNE-UP AND ADJUSTMENT
      CARE AND MAINTENANCE OF BELTS
      DEFECTIVE BELTS
      RIGHT-HAND DRIVES AND PART NUMBERS
      LEFT-HAND DRIVES AND PART NUMBERS
      DIESEL FUEL
      FUEL STORAGE
      ENGINE COOLANT
      LIQUID COOLANT CONDITIONER
      DIESEL ENGINE OIL
      HYDROSTATIC DRIVE SYSTEM, MAIN HYDRAULIC SYSTEM AND MAIN ENGINE GEAR CASE OILS
      TRANSMISSION, FINAL DRIVES, FEEDER HOUSE REVERSER, DUAL-RANGE CYLINDER DRIVE, PRIMARY COUNTERSHAFT, LOADING AUGER ELEVATOR AND STRAW WALKER DRIVE GEAR CASES
      GREASES
      LUBRICANT STORAGE
      ALTERNATIVE AND SYNTHETIC LUBRICANTS
      FILTER PART NUMBERS
   Engine
      JOHN DEERE ENGINE REPAIR—USE CTM104 (9410 COMBINE)
      JOHN DEERE ENGINE REPAIR—USE CTM86 (9510, SIDEHILL 9510, AND 9610 COMBINES)
      SPECIAL OR ESSENTIAL TOOLS
      SPECIFICATIONS
      REMOVE ENGINE
      INSTALL ENGINE
      JOHN DEERE ENGINE REPAIR—USE CTM104 (9410 COMBINE)
      JOHN DEERE ENGINE REPAIR—USE CTM86 (9510, SIDEHILL 9510, AND 9610 COMBINES)
      SPECIFICATIONS
      REMOVE AND INSTALL ROTARY SCREEN DRIVE
      REMOVE AND INSTALL ROTARY SCREEN
      ADJUSTING ROTARY SCREEN KNIFE COMB
      REMOVE RADIATOR
      INSTALL RADIATOR
      TEST RADIATOR
      TEST RADIATOR CAP
      REPLACE THERMOSTAT
      REPAIR OR REPLACE WATER PUMP
      REMOVE AND INSTALL ENGINE OIL PAN ACCESS SHEET
   Fuel and Air Repair
      JOHN DEERE ENGINE REPAIR
      SPECIFICATIONS
      REMOVE AND INSTALL TURBOCHARGER
      REMOVE AND INSTALL AIR CLEANER FILTERS
      SPECIFICATIONS
      REMOVE FUEL TANK
      INSTALL FUEL TANK
      REMOVE AND INSTALL FUEL SENDER
      REMOVE AND INSTALL FUEL TANK STRAINER AND BREATHER
      REMOVE FUEL TANK OUTLET SCREEN
      INSTALL FUEL TANK OUTLET SCREEN
      REPLACE COLD WEATHER STARTING AID CAN
      REMOVE AND INSTALL COLD WEATHER STARTING AID
   Electrical System
   Power Train Repair
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE AND REPAIR SHIFTER FORKS AND SHIFTER CAM
      INSTALL SHIFTER FORKS AND SHIFTER CAM
      REMOVE AND INSTALL TRANSMISSION LUBE PUMP
      REMOVE AND INSTALL SUCTION SCREEN
      REMOVE TRANSMISSION
      TRANSMISSION COMPONENTS
      TRANSMISSION RECONDITION
      DISASSEMBLE AND REPAIR TRANSMISSION
      ASSEMBLE TRANSMISSION
      INSTALL TRANSMISSION
      REMOVE AND INSTALL GEARSHIFT LEVER AND LINKAGE
      ADJUST GEARSHIFT LINKAGE
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE AND INSTALL FINAL DRIVE
      DISASSEMBLE AND ASSEMBLE FINAL DRIVE
      ADJUST SPINDLE BEARING (PREFERRED METHOD)
      ADJUST SPINDLE BEARING (ALTERNATE METHOD)
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE AND INSTALL FINAL DRIVE
      DISASSEMBLE AND ASSEMBLE FINAL DRIVE
      SEPARATE FINAL DRIVE
      DISASSEMBLE OUTER HALF
      ASSEMBLE OUTER HALF
      DISASSEMBLE INNER HALF
      ASSEMBLE INNER HALF
      ASSEMBLE FINAL DRIVE
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      SERIAL NUMBER PLATE
      CLEAN HYDROSTATIC MOTOR AND PUMP
      FLUSHING THE HYDROSTATIC SYSTEM
      REMOVE AND INSTALL HYDROSTATIC MOTOR
      DISASSEMBLE HYDROSTATIC MOTOR
      INSPECT PARTS
      LACK OF LUBRICATION
      ABRASIVE CONTAMINATION
      CAVITATION
      OVER SPEEDING
      INSPECT SHAFT SEAL
      INSPECT THRUST PLATE
      INSPECT FIXED SWASHPLATE
      INSPECT PISTON SLIPPER
      INSPECT PISTON RETAINER
      INSPECT CYLINDER BLOCK
      INSPECT BEARING PLATE
      INSPECT VALVE PLATE
      INSPECT BEARING AND RACE
      INSPECT SERVO PISTON
      INSPECT DRIVE SHAFT
      REPLACE CYLINDER BLOCK SPRING
      ASSEMBLE MOTOR
      REMOVE AND INSTALL MOTOR VALVE BLOCK (MANIFOLD)
      REPAIR MOTOR VALVE BLOCK
      REMOVE HYDROSTATIC PUMP
      DISASSEMBLE DRIVE PUMP
      ASSEMBLE DRIVE PUMP
      REPLACE HIGH-PRESSURE LINE CENTER PIVOT O-RINGS
      DISASSEMBLE AND ASSEMBLE END COVER
      REPAIR CONTROL VALVE
      INSTALL HYDROSTATIC PUMP
      REMOVE AND INSTALL CHARGE PUMP
      REPAIR CHARGE PUMP
      REMOVE AND INSTALL CONTROL CABLE
      ADJUST HYDROSTATIC NEUTRAL LINKAGE
      REMOVE AND INSTALL CONTOUR MASTER HYDROSTATIC DRIVE LEVER, CABLE AND SWITCH LOCATION DRAWING
      REMOVE AND INSTALL CONTOUR MASTER HYDROSTATIC CONTROL LEVER
      ADJUST DISPLACEMENT CONTROL VALVE NEUTRAL
      START UP PROCEDURE AFTER REFILLING RESERVOIR
      JOHN DEERE CAM LOBE MOTOR REPAIR— USE CTM-19
      OTHER MATERIAL
      SERVICE EQUIPMENT AND TOOLS
      SPECIFICATIONS
      FLUSHING FOUR WHEEL DRIVE CAM LOBE MOTORS
      REMOVE CAM LOBE MOTOR
      INSTALL CAM LOBE MOTOR
      REMOVE AND INSTALL CAM LOBE MOTOR CONTROL VALVE
      DISASSEMBLE AND ASSEMBLE CAM LOBE MOTOR CONTROL VALVE
      SPECIAL OR ESSENTIAL TOOLS
      SPECIFICATIONS
      TIRE IDENTIFICATION
      SERVICE TIRES SAFELY
      CARE AND SERVICE OF TIRES
      USING LIQUID WEIGHT
      REMOVE AND INSTALL TIRE
      DRIVE WHEEL BOLT TORQUE
      DUAL WHEELS BOLT TORQUE
      REAR WHEEL BOLT TORQUE
      JACKING LOCATIONS
      STUBBLE SHOES
      REMOVE AND INSTALL REAR WHEEL WEIGHTS
      REMOVE AND INSTALL DIAL-A-MATIC HEADER HEIGHT CONTROL SWITCH
      REMOVE DIAL-A-MATIC HEIGHT CONTROL VALVE
      DISASSEMBLE AND ASSEMBLE DIAL-A-MATIC HEIGHT CONTROL VALVE
      INSTALL DIAL-A-MATIC HEIGHT CONTROL VALVE
      CIRCUIT BREAKERS AND RELAYS (ENGINE COMPARTMENT) CIRCUIT BREAKER PANEL
      FUSES AND RELAYS (CENTRAL ELECTRONICS BOX)
      FUSE LOCATIONS
      RELAYS
      POWER DISTRIBUTION BOARD RELAY IDENTIFICATION
      POWER DISTRIBUTION BOARD FUSE IDENTIFICATION
      CIRCUIT BOARD REPLACEMENT
      POWER DISTRIBUTION BOARD SYSTEM BASIC DESCRIPTION
      BASIC OPERATION
      DIAL-A-SPEED CIRCUIT BOARD
      DIAL-A-MATIC CIRCUIT BOARD
      CONTOUR MASTER (DIAL-A-MATIC ) CIRCUIT BOARD
      LOW SHAFT SPEED MONITOR SYSTEM CIRCUIT BOARD
      OVERHEAD WARNING DISPLAY PANEL
      REPLACE CIRCUIT BOARD
      CALIBRATION INFORMATION
      HARVESTRAK CIRCUIT BOARD
      HARVESTRAK CIRCUIT BOARD— REMOVAL AND INSTALLATION
      COMBINE DATA CENTER—REMOVAL AND INSTALLATION
      INSTRUMENTS AND CONTROLS IDENTIFICATION
      ARMREST CONTROL PANEL
      SAFETY RULES WHEN REPLACING HALOGEN BULBS
      BULB PART NUMBERS
      CAB HEAD LIGHT BULB REPLACEMENT AND ADJUSTMENT
      SIDE FINDER (OPTIONAL) LIGHT BULB REPLACEMENT
      GRAIN TANK LIGHT BULB REPLACEMENT
      FRONT TURN SIGNAL, TAIL, WARNING AND SIDE LIGHT BULB REPLACEMENT
      CLEANING SHOE LIGHT BULB REPLACMENT
      TURN SIGNAL AND MAXIMUM TILT INDICATOR BULB REPLACEMENT
      DOME AND CONSOLE LIGHT BULB REPLACEMENT
      GAUGE LIGHT BULB REPLACEMENT
      WARNING DISPLAY PANEL BULB REPLACEMENT
      HEADER FLOAT GAUGE (OPTIONAL) BULB REPLACEMENT
      CONTROL PANEL ROCKER TYPE SWITCH REPLACEMENT
      CONTROL PANEL TOGGLE TYPE SWITCH REPLACEMENT
      CONTROL PANEL KNOB AND ROTARY TYPE SWITCH REPLACEMENT (DIAL-A-MATIC AND DIAL-A-SPEED )
      CONTROL PANEL KNOB AND ROTARY TYPE SWITCH REPLACEMENT (UNLOADING AUGER ENGAGE SWITCH)
      NEUTRAL (SAFETY START) SWITCH REMOVAL
      HYDRO-HANDLE ROCKER SWITCH REPLACEMENT
      INSTALL NEW SWITCH AND HARNESS ASSEMBLY
      START SWITCH REMOVAL
      LIGHT SWITCH, LIGHT PANEL DIMMER AND WIPER SWITCH
      AIR CONDITIONING/HEATER TEMPERATURE CONTROL SWITCH REMOVAL
      REMOVE AND INSTALL TURN SIGNAL/SIDE FINDER LIGHT SWITCH
      REMOVE AND INSTALL PARK BRAKE SWITCH
      REMOVE AND INSTALL HORN SWITCH
      REMOVE AND INSTALL STARTING AID SWITCH
      REMOVE AND INSTALL CLEANING SHOE LIGHT SWITCH
      PREVENT BATTERY EXPLOSIONS
      PREVENT DAMAGE TO ELECTRICAL SYSTEMS
      CHECKING ELECTROLYTE SPECIFIC GRAVITY
      BATTERY REPLACEMENT
      REMOVE AND INSTALL BATTERIES
      CONNECTING BOOSTER BATTERIES
      CHARGING BATTERIES
      CONNECTING BATTERY CABLES
      SPECIAL OR ESSENTIAL TOOLS
      ELECTRICAL CONNECTOR HANDLING
      REPLACE SURE-SEAL CONNECTORS
      REPLACE CPC , LARGE MATE-N-LOK AND METRIMATE PIN TYPE CONNECTORS
      REPLACE CPC BLADE TYPE CONNECTORS
      REPLACE DEUTSCH STYLE CONNECTORS
      INSTALL DEUTSCH CONTACT
      REPLACE WEATHER PACK CONNECTOR
      INSTALL WEATHER PACK CONTACT
      REMOVE CONNECTOR BODY FROM BLADE TERMINALS
      CORNER POST GAUGES, BULBS, AND CIRCUIT BOARD REMOVAL
      DUAL DISPLAY DIGITAL TACHOMETER REMOVAL AND INSTALLATION
      DUAL DISPLAY DIGITAL TACHOMETER CALIBRATION
      LOW SHAFT SPEED MONITOR SENSOR REMOVAL
      HARVESTRAK PREAMPLIFIER REMOVAL
      REMOVE AND INSTALL AIR RESTRICTION SWITCH
      REMOVE AND INSTALL FUEL SENDER
      REMOVE AND INSTALL HYDRAULIC RESERVOIR TEMPERATURE SWITCH
      REMOVE AND INSTALL ENGINE GEARCASE TEMPERATURE AND PRESSURE SWITCHES
      REMOVE AND INSTALL HYDRO CHARGE PRESSURE SWITCH
      REMOVE AND INSTALL PLUGGED WALKER SWITCH AND MAGNET
      REMOVE AND INSTALL ENGINE OIL PRESSURE SWITCH
      REMOVE AND INSTALL FULL TANK SENSOR
      REMOVE AND INSTALL COOLANT TEMPERATURE SWITCH AND SENDER
      REMOVE AND INSTALL WIPER MOTOR
      ADJUST SHORT WINDSHIELD WIPER
      ADJUST LONG WINDSHIELD WIPER
      REMOVE AND INSTALL WINDSHIELD WASHER
      MOUNT COMMUNICATIONS/CB RADIO
      FM RADIO INSTALLATION
      REMOVE AND INSTALL RADIO
      REMOVE AND INSTALL RADIO SPEAKER
      REMOVE AND INSTALL RADIO ANTENNA
      JOHN DEERE ENGINE ACCESSORIES— ALTERNATOR REPAIR—USE CTM-77
      SERVICE EQUIPMENT AND TOOLS
      SPECIFICATIONS
      REMOVE AND INSTALL ALTERNATOR
      ADJUST ALTERNATOR BELT
      JOHN DEERE STARTING MOTOR REPAIR— USE CTM-77
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE AND INSTALL STARTING MOTOR
      REPLACE STARTING MOTOR DUST COVER
      JOHN DEERE ENGINE ACCESSORIES— GOVERNOR AND SPEED CONTROLLER REPAIR—USE CTM68
      ELECTRONIC GOVERNOR AND SPEED CONTROLLER REPAIR
      PUMP
      ENGINE CONTROL UNIT
      MACHINE WIRING
   Power Steering and Brakes
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE STEERING PUMP
      STEERING PUMP
      DISASSEMBLE STEERING VALVE
      ASSEMBLE STEERING VALVE
      INSTALL STEERING PUMP
      REMOVE AND INSTALL STEERING CYLINDER
      REPAIR STEERING CYLINDER
      TOE-IN ADJUSTMENT
      REMOVE AND INSTALL STEERING TIE ROD
      STEERING COLUMN (UPPER)
      DISASSEMBLE AND ASSEMBLE STEERING COLUMN
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      DEGLAZING BRAKE LININGS
      REMOVE BRAKE DRUM
      REMOVE BRAKE SHOE
      REPAIR BRAKES
      ASSEMBLE BRAKES
      INSTALL BRAKE DRUM
      REMOVE AND INSTALL MASTER CYLINDER
      DISASSEMBLE AND ASSEMBLE MASTER CYLINDER (DOUBLE BLEED SCREW)
      BRAKE FLUID RESERVOIR
      ADJUSTING MASTER CYLINDER
      BLEEDING BRAKE SYSTEM (DOUBLE BLEED SCREW)
      DISASSEMBLE AND ASSEMBLE BRAKE PEDALS
      REMOVE AND INSTALL SLAVE CYLINDERS
      DISASSEMBLE AND ASSEMBLE SLAVE CYLINDER
      DISASSEMBLE AND ASSEMBLE PARKING BRAKE PEDAL
      ADJUST PARK BRAKE PEDAL
   Hydraulic Repair
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE AND INSTALL RESERVOIR
      FLUSHING THE HYDRAULIC SYSTEM
      FLUSHING THE REEL/BELT PICKUP DRIVE SYSTEM
      REMOVE AND INSTALL HYDROSTATIC CHECK VALVE
      SERVICE EQUIPMENT AND TOOLS
      SPECIFICATIONS
      REMOVE MAIN HYDRAULIC PUMP
      DISASSEMBLE MAIN HYDRAULIC PUMP
      ASSEMBLE MAIN HYDRAULIC PUMP
      INSTALL MAIN HYDRAULIC PUMP
      REMOVE REEL/BELT PICKUP PUMP
      REMOVE CHAFF SPREADER PUMP
      DISASSEMBLE REEL/BELT PICKUP, CHAFF SPREADER PUMP
      ASSEMBLE REEL/BELT PICKUP CHAFF SPREADER PUMP
      INSTALL REEL/BELT PICK-UP PUMP
      INSTALL CHAFF SPREADER PUMP
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE AND INSTALL HYDRAULIC VALVE STACK
      DISASSEMBLE AND ASSEMBLE HYDRAULIC VALVE STACK
      RELIEF VALVE MODULE (NO. 1 COIL)
      HEADER LIFT VALVE MODULE (NO. 2 AND NO. 3 COILS)
      REEL LIFT, VARIABLE SPEED FEEDER HOUSE AND CYLINDER SPEED VALVE MODULE (NO. 4 AND NO. 5 COILS)
      AUGER SWING VALVE MODULE (NO. 6 AND NO. 7 COILS)
      REEL FORE/AFT VALVE MODULE (NO. 8 AND NO. 9 COILS)
      CONTOUR MASTER (HEADER TILT)
      HYDRAULIC SOLENOID CONTROL VALVE LEAKAGE REPAIR
      REPLACING PILOT SLEEVE ASSEMBLIES
      REPLACING PILOT SLEEVE O-RINGS
      REMOVE REEL/BELT SPEED FLOW CONTROL VALVE
      REPAIR REEL/BELT SPEED FLOW CONTROL VALVE
      INSTALL REEL/BELT SPEED FLOW CONTROL VALVE
      SPECIFICATIONS
      REMOVE AND INSTALL HEADER LIFT CYLINDER
      DISASSEMBLE AND ASSEMBLE LIFT CYLINDER
      REMOVE AND INSTALL REEL LIFT CYLINDERS
      DISASSEMBLE AND ASSEMBLE REEL LIFT SLAVE CYLINDER
      DISASSEMBLE AND ASSEMBLE REEL LIFT MASTER CYLINDER
      REMOVE AND INSTALL REEL FORE/AFT CYLINDER
      DISASSEMBLE AND ASSEMBLE REEL FORE/AFT CYLINDER
      REMOVE AND INSTALL UNLOADING AUGER SWING CYLINDER
      DISASSEMBLE AND ASSEMBLE UNLOADING AUGER SWING CYLINDER REPAIR
      ADJUST UNLOADING AUGER SWING CYLINDER
      ADJUST UNLOADING AUGER SWING LIMIT SWITCH
      REMOVE AND INSTALL UNLOADING AUGER DRIVE CYLINDER
      UNLOADING AUGER DRIVE CYLINDER ADJUSTMENT
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE REEL DRIVE MOTOR
      REMOVE AND INSTALL CHAFF SPREADER MOTOR
      REMOVE AND INSTALL CHAFF SPREADER MOTOR
      DISASSEMBLE AND ASSEMBLE REEL DRIVE MOTOR 200 SERIES CUTTING PLATFORMS (TRW ROSS NO. MAB 16008)
      REEL MOTOR 900 SERIES CUTTING PLATFORM 912 AND 914 PICKUP PLATFORMS THREE ROLLER BELT PICKUPS (TRW ROSS NO. K85921)
      INSTALL REEL DRIVE MOTOR
      REMOVE AND INSTALL BELT PICKUP DRIVE MOTOR
      DISASSEMBLE AND ASSEMBLE BELT PICKUP DRIVE MOTOR 900 SERIES (CHAR-LYNN NO. 103—1291—008)
      SERVICE EQUIPMENT AND TOOLS
      SPECIFICATIONS
      ACCUMULATOR (GENERAL INFORMATION)
      ACCUMULATOR LOCK-OUT
      REMOVE ACCUMULATOR
      DISASSEMBLE AND ASSEMBLE ACCUMULATOR
      INSTALL ACCUMULATOR
      CHARGE ACCUMULATOR
      CHARGING AN ACCUMULATOR WITH OVER 1000 HOURS OF COMBINE OPERATION
      ACCUMULATOR PRECHARGE
      ADDITIONAL PRECHARGE INFORMATION
      REPAIR SHUT-OFF VALVE
      REPLACE HEADER FLOAT GAUGE
      REPLACE GAUGE BULB
      ADJUST HEADER DROP RATE
      SERVICE EQUIPMENT AND TOOLS
      REMOVE AND INSTALL REEL/BELT PICKUP PUMP DRIVE
      DISASSEMBLE AND ASSEMBLE REEL/BELT PICKUP PUMP DRIVE
   Separator Shell
      REMOVE AND INSTALL GULL WING
      CLEANING FAN SHIELD ADJUSTMENT
      INSTALL BEVEL GEAR COVER AND AXLE SHIELD
   Operator Station Repair
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SERVICE PARTS KITS
      DFRW20—COMPRESSOR HOLDING FIXTURE
      HOSE AND TUBING O-RING CONNECTION TORQUES
      SPECIFICATIONS
      DISCHARGE AND RECOVERY OF AIR CONDITIONING REFRIGERANT
      REMOVE AND INSTALL COMPRESSOR
      DISASSEMBLE AND ASSEMBLE COMPRESSOR CLUTCH
      CHECK CLUTCH HUB CLEARANCE
      INSPECT COMPRESSOR MANIFOLD
      DISASSEMBLE, INSPECT, AND ASSEMBLE COMPRESSOR
      REMOVE AND INSTALL COMPRESSOR RELIEF VALVE
      SERVICE OTHER SYSTEM COMPONENTS
      COMPRESSOR OIL INFORMATION
      DETERMINE CORRECT OIL CHARGE
      CHECK REFRIGERANT OIL CHARGE
      ADD REFRIGERANT OIL TO SYSTEM
      EVACUATE AIR CONDITIONING SYSTEM
      FLUSH AIR CONDITIONING SYSTEM
      CHARGE AIR CONDITIONING SYSTEM
      SPECIAL OR ESSENTIAL TOOLS
      OTHER MATERIAL
      AIR CONDITIONING SYSTEM WITH PRECLEANER (GENERAL INFORMATION)
      REMOVE AND INSTALL RECEIVER/DRYER
      REPLACE BLOWER MOTOR
      REPLACE RECIRCULATOR MOTOR RESISTOR
      REPLACE HEATER CONTROL VALVE
      REMOVE CONDENSER
      REPAIR CONDENSER
      INSTALL CONDENSER
      REPLACE EVAPORATOR
      REMOVE AND INSTALL A/C DE-ICING SWITCH
      SPECIFICATIONS
      REMOVE AND INSTALL CAB WINDSHIELD
      REMOVE CAB
      INSTALL CAB
      REPLACE REAR WINDOW
      REMOVE AND INSTALL CAB ROOF
      REMOVE AND INSTALL OPERATOR’S SEAT
      DISASSEMBLE AND ASSEMBLE SEAT HEIGHT ADJUSTER
      DISASSEMBLE AND ASSEMBLE SEAT FORE-AND-AFT ADJUSTER
      DISASSEMBLE AND ASSEMBLE OPERATOR’S SEAT
      DISASSEMBLE AND ASSEMBLE ARMREST ADJUSTING MECHANISM
      REMOVE OPERATOR’S SEAT (WITH ARMREST CONTROL PANEL)
      INSTALL OPERATOR’S SEAT
      REMOVE AIR SUSPENSION SEAT ASSEMBLY
      INSTALL AIR SUSPENSION SEAT ASSEMBLY
      REMOVE AIR SUSPENSION SEAT SUSPENSION BOOT
      INSTALL AIR SUSPENSION SEAT SUSPENSION BOOT
      REMOVE AIR SUSPENSION SEAT SUSPENSION SCISSORS FRAME
      INSTALL AIR SUSPENSION SEAT SUSPENSION SCISSORS FRAME
      REMOVE AIR SUSPENSION SEAT UPPER SUSPENSION HOUSING
      INSTALL AIR SUSPENSION SEAT UPPER SUSPENSION HOUSING
      REMOVE AIR SUSPENSION SEAT LOWER SUSPENSION HOUSING
      INSTALL AIR SUSPENSION SEAT LOWER SUSPENSION HOUSING
      REMOVE AND INSTALL AIR SUSPENSION SEAT SUSPENSION BEARINGS/ROLLERS
      DISASSEMBLE LOWER HOUSING
      ASSEMBLE LOWER HOUSING
      DISASSEMBLE UPPER HOUSING
      ASSEMBLE UPPER HOUSING
      REMOVE AIR SUSPENSION SEAT COMPRESSOR
      INSTALL AIR SUSPENSION SEAT COMPRESSOR
      REMOVE AIR SUSPENSION SEAT COMPRESSOR FILTER
      INSTALL AIR SUSPENSION SEAT COMPRESSOR FILTER
      REMOVE AIR SUSPENSION SEAT AIR SPRING
      INSTALL AIR SUSPENSION SEAT AIR SPRING
      REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS ADJUST CABLE
      INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS ADJUST CABLE
      REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS SHOCK
      INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS SHOCK
      REMOVE AIR SUSPENSION SEAT ISOLATOR LATCH ASSEMBLY
      INSTALL AIR SUSPENSION SEAT ISOLATOR LATCH ASSEMBLY
      REMOVE AIR SUSPENSION SEAT ISOLATOR SHOCK
      INSTALL AIR SUSPENSION SEAT ISOLATOR SHOCK
      REMOVE AIR SUSPENSION SEAT HEIGHT ADJUSTMENT SWITCH/VALVE
      INSTALL AIR SUSPENSION SEAT HEIGHT ADJUST SWITCH/VALVE
      REMOVE AIR SUSPENSION SEAT RIDE FIRMNESS CONTROL KNOB
      INSTALL AIR SUSPENSION SEAT RIDE FIRMNESS CONTROL KNOB
      REMOVE AIR SUSPENSION SEAT ISOLATOR KNOB
      INSTALL AIR SUSPENSION SEAT ISOLATOR KNOB
      CAB DOOR LATCH STRIKER
   Feeder House Repair
      OTHER MATERIAL
      SPECIFICATIONS
      REMOVE AND INSTALL FEEDER HOUSE
      DISASSEMBLE AND ASSEMBLE FEEDER CONVEYOR
      ADJUSTING FEEDER CONVEYOR CHAIN
      ADJUSTING DRUM HEIGHT
      REMOVE AND INSTALL FEEDER HOUSE RETURN FLOOR
      MEASURE CONVEYOR CHAIN WEAR
      CHECK CONVEYOR DRUM OUT-OF-ROUND
      REDUCE CONVEYOR CHAIN WEAR
      INSTALL FEEDER HOUSE FRONT WEAR PLATE
      REMOVE AND INSTALL TOP SHAFT SUPPORTS
      DISASSEMBLE AND ASSEMBLE FEED PLATE SUPPORT
      SPECIFICATIONS
      DISASSEMBLE AND ASSEMBLE FEEDER HOUSE CONVEYOR DRUM
      OTHER MATERIAL
      SPECIFICATIONS
      DISASSEMBLE AND ASSEMBLE TOP CONVEYOR SHAFT (ROUND TOP SHAFT)
      OTHER MATERIAL
      SPECIFICATIONS
      LOWER SHAFT, SHEAVES, REVERSER GEAR CASE, AND COUPLERS
      DISASSEMBLE AND ASSEMBLE VARIABLE DRIVE COUNTERSHAFT
      DISASSEMBLE REVERSER GEAR CASE
      FEEDER HOUSE BACKSHAFT SPEED SENSOR
      ASSEMBLE REVERSER GEARCASE
      ADJUSTING REVERSER SHIFTER FORK AND CONTROL CABLE
      DISASSEMBLE AND ASSEMBLE VARIABLE SPEED DRIVE TIGHTENER
      DISASSEMBLE AND ASSEMBLE FIXED SPEED DRIVE TIGHTENER
      DISASSEMBLE AND ASSEMBLE CONVEYOR DRIVE CHAIN, TIGHTENER AND GUIDES
      ADJUST VARIABLE SPEED FEEDER HOUSE BELT—SIDEHILL COMBINE ONLY
      ADJUSTING VARIABLE SPEED FEEDER HOUSE BELT
      REPLACING VARIABLE SPEED FEEDER HOUSE BELT
      AIR FLOW FEEDER HOUSE FAN
      ADJUSTING FIXED SPEED FEEDER HOUSE BELT
      REPLACING FIXED SPEED FEEDER HOUSE BELT
      FEEDER HOUSE OIL COOLER
      REMOVE AND INSTALL FEEDER HOUSE DUST SUPPRESSION
      CONTOUR MASTER PLATFORM DRIVESHAFTS
      FEEDER HOUSE DRIVE SHIELDS AND SAFETY STOP—CONTOUR MASTER
      CONTOUR MASTER TILT CYLINDER HOSES AND FITTINGS
      TILT CYLINDER
      REMOVE CONTOUR MASTER TILT CYLINDER
      INSTALL CONTOUR MASTER TILT CYLINDER
      OTHER MATERIAL
      SPECIFICATIONS
      FEEDER HOUSE SHELL, WEAR PLATES AND SEAL LOCATION DRAWINGS
      TILT BEAM AND CLOSURE PLATES LOCATION DRAWINGS
      REMOVE/REPLACE FEEDER HOUSE CHAIN
      REMOVE TILT FRAME
      INSTALL TILT FRAME
      TILT BEAM AND CLOSURE PLATES LOCATION DRAWINGS
      REMOVE LOWER TILT BEAM
      INSTALL LOWER TILT BEAM
      LATERAL TILT LOCKOUT LOCATION DRAWING
      INSTALL LATERAL TILT LOCKOUT
      INSTALL DRIVESHAFT AND COUPLER LOCKOUT ADAPTER KIT—9410 AND 9510
      INSTALL LOWER DRIVESHAFT AND COUPLER LOCKOUT ADAPTER KIT—9610
   Separator
      Grain Tank and Unloading System Repair
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      REPLACE RASP BARS
      STATIC BALANCE CYLINDER
      REMOVE CYLINDER
      INSTALL CYLINDER
      REMOVE CONCAVE
      INSTALL CONCAVE
      LEVEL CONCAVE (RASP BAR)
      LEVEL CONCAVE (SPIKE TOOTH)
      REMOVE AND INSTALL CONCAVE INDICATOR
      REMOVE AND INSTALL CONCAVE POSITION SENSOR
      REMOVE AND INSTALL CONCAVE ADJUSTING MOTOR
      ADJUST CONCAVE ADJUSTING MOTOR
      DISASSEMBLE AND ASSEMBLE BEATER
      REMOVE AND INSTALL BEATER SHAFT
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      CHECK CYLINDER DRIVE RUNOUT
      REMOVE/INSTALL SINGLE SPEED EXTENDED RANGE CYLINDER DRIVE SHEAVE
      REMOVE AND INSTALL DUAL-RANGE CYLINDER DRIVE GEARCASE
      DISASSEMBLE AND ASSEMBLE DUAL-RANGE CYLINDER DRIVE GEARCASE
      REMOVE AND INSTALL INTERMEDIATE CYLINDER DRIVE
      REPAIR INTERMEDIATE CYLINDER DRIVE
      REMOVE AND INSTALL INTERMEDIATE CYLINDER DRIVE SUPPORT
      DISASSEMBLE AND ASSEMBLE INTERMEDIATE CYLINDER DRIVE UPPER SHEAVE
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIAL
      SPECIFICATIONS
      ALL WALKERS - TIMING PROCEDURE
      STRAW WALKER WITH ACU-ZINC BEARINGS
      REMOVE AND INSTALL REAR CRANKSHAFT (ZINC-ALLOY BEARINGS)
      REMOVE AND INSTALL FRONT CRANKSHAFT (ZINC-ALLOY BEARINGS)
      REMOVE AND INSTALL STRAW WALKER GEARCASE
      DISASSEMBLE AND ASSEMBLE STRAW WALKER GEARCASE
      SERVICE EQUIPMENT AND TOOLS
      SPECIFICATIONS
      WIDE SPREAD FINE CUT CHOPPER
      FINE CUT STRAW CHOPPER
      CHOPPER HOUSING AND KNIFE BANK
      REMOVE STRAW CHOPPER
      REMOVE AND REPLACE CHOPPER BLADES
      REPLACE KNIFE SECTION
      REMOVE BEARING
      REMOVE AND INSTALL STRAW CHOPPER REAR DRIVE
      REMOVE AND INSTALL STRAW CHOPPER FRONT DRIVE
      DISASSEMBLE AND ASSEMBLE STRAW SPREADER
      REMOVE AND INSTALL CHAFF SPREADER
      DISASSEMBLE AND ASSEMBLE CHAFF SPREADER DUAL MOTOR TYPE
      CHAFF SPREADER (DUAL MOTOR) HOSES AND LINES
      REMOVE AND INSTALL CHAFF SPREADER PUMP
      DISASSEMBLE CHAFF SPREADER PUMP
      ASSEMBLE CHAFF SPREADER PUMP
      REMOVE AND INSTALL CHAFF SPREADER CHECK VALVE
      REMOVE AND INSTALL CHAFF SPREADER MOTOR
      DISASSEMBLE AND ASSEMBLE CHAFF SPREADER FLOW CONTROL VALVE
      POSITION CHAFF SPREADER VANES
      SPECIFICATIONS
      REMOVE SHOE SUPPLY AUGERS
      INSTALL SHOE SUPPLY AUGERS
      REMOVE SEPARATOR DRIVE JACKSHAFT
      INSTALL SEPARATOR DRIVE JACKSHAFT
      REMOVE AND INSTALL CLEANING FAN DRIVE
      FAN DRIVE SPEED CONTROL
      REMOVE CLEANING FAN
      INSTALL CLEANING FANS
      ADJUST FAN SPEED ACTUATOR
      REPLACE BUSHINGS FOR CHAFFER/SIEVE/PRECLEANER
      REMOVE CHAFFERS, SIEVE, AND FRAMES
      INSTALL CHAFFERS, SIEVE, AND FRAMES
      REMOVE AND INSTALL SHOE PITTMAN ARMS
      DISASSEMBLE TAILINGS ELEVATOR AND AUGERS
      ASSEMBLE TAILINGS ELEVATOR AND AUGERS
      SERVICE EQUIPMENT AND TOOLS
      SPECIFICATIONS
      REMOVE AND INSTALL PRIMARY COUNTERSHAFT GEARCASE
      DISASSEMBLE AND ASSEMBLE PRIMARY COUNTERSHAFT GEARCASE
      SPECIFICATIONS
      REMOVE HEADER ELECTROMAGNETIC CLUTCH
      REPAIR HEADER ELECTROMAGNETIC CLUTCH
      INSTALL HEADER ELECTROMAGNETIC CLUTCH
   Engine Gearcase and Control Valve Repair
      SPECIAL OR ESSENTIAL TOOLS
      SERVICE EQUIPMENT AND TOOLS
      OTHER MATERIALS
      SPECIFICATIONS
      GENERAL INFORMATION
      REMOVE AND INSTALL ENGINE GEARCASE
      ENGINE GEARCASE SPECIFICATIONS
      DISASSEMBLE AND ASSEMBLE SEPARATOR DRIVE WET CLUTCH
      TORQUE SPECIFICATIONS
      DISASSEMBLE AND ASSEMBLE HYDROSTATIC GEAR SET
      SET GEAR POSITION
      PRELOAD BEARINGS
      DISASSEMBLE AND ASSEMBLE STRAW CHOPPER/UNLOADING SYSTEM
      SET SEPARATOR GEAR POSITION
      TORQUE SPECIFICATIONS
      PRELOAD BEARINGS
      DISASSEMBLE AND ASSEMBLE SEPARATOR DRIVE
      PRELOAD SEPARATOR DRIVE BEARINGS
      SET SEPARATOR DRIVE GEAR BACKLASH
      DISASSEMBLE AND ASSEMBLE HYDROSTATIC PUMP DRIVE
      PRELOAD HYDROSTATIC PUMP DRIVE BEARINGS
      TORQUE SPECIFICATIONS
      SET HYDROSTATIC PUMP DRIVE GEAR BACKLASH
      DISASSEMBLE AND ASSEMBLE OIL SCREEN
      DISASSEMBLE AND ASSEMBLE OIL TROUGH
      DISASSEMBLE AND ASSEMBLE DIPSTICK TUBE
      REMOVE AND INSTALL FILTER
      REMOVE AND INSTALL PRESSURE REGULATING VALVE
      DISASSEMBLE AND ASSEMBLE PRESSURE REGULATING VALVE

Format: PDF, 1246 pages
Language: English
Publication Date: 31 Oct 1997